| Image | Item No. | Description |
| 8759-1 (Inv) | Battle of Metru Nui
858 Parts, 14 Minifigures, 2005
Catalog: Sets: BIONICLE: Playsets |
| 8996-1 (Inv) | Skopio XV-1
848 Parts, 2009
Catalog: Sets: BIONICLE: Battle Vehicles |
| 8943-1 (Inv) | Axalara T9
693 Parts, 2008
Catalog: Sets: BIONICLE: Battle Vehicles |
| 8538-1 (Inv) | Muaka & Kane-Ra
647 Parts, 2001
Catalog: Sets: BIONICLE: Rahi |
| 8558-1 (Inv) | Cahdok & Gahdok
630 Parts, 2002
Catalog: Sets: BIONICLE: Titans |
| 8927-1 (Inv) | Toa Terrain Crawler
592 Parts, 10 Minifigures, 2007
Catalog: Sets: BIONICLE: Playsets |
| 8894-1 (Inv) | Piraka Stronghold
547 Parts, 12 Minifigures, 2006
Catalog: Sets: BIONICLE: Playsets |
| 6620-1 (Inv) | Ultimate Accessory Set 500
507 Parts, 2006
Catalog: Sets: BIONICLE: Supplemental |
| 8713-1 (Inv) | Limited Edition 500 Pieces
500 Parts, 2004
Catalog: Sets: BIONICLE: Supplemental |
| 8539-1 (Inv) | Manas
442 Parts, 2001
Catalog: Sets: BIONICLE: Rahi |
| 8995-1 (Inv) | Thornatus V9
438 Parts, 2009
Catalog: Sets: BIONICLE: Battle Vehicles |
| 8624-1 (Inv) | Race for the Mask of Life
436 Parts, 8 Minifigures, 2006
Catalog: Sets: BIONICLE: Playsets |
| 8942-1 (Inv) | Jetrax T6
419 Parts, 2008
Catalog: Sets: BIONICLE: Battle Vehicles |
| 8942-2 (Inv) | Jetrax T6 Limited Edition
419 Parts, 2008
Catalog: Sets: BIONICLE: Battle Vehicles |
| 8549-1 (Inv) | Tarakava
401 Parts, 2001
Catalog: Sets: BIONICLE: Rahi |
| 8715-1 (Inv) | Ultimate Creatures Accessory Set
401 Parts, 2005
Catalog: Sets: BIONICLE: Supplemental |
| 8758-1 (Inv) | Tower of Toa
393 Parts, 14 Minifigures, 2005
Catalog: Sets: BIONICLE: Playsets |
| 8941-1 (Inv) | Rockoh T3
387 Parts, 2008
Catalog: Sets: BIONICLE: Battle Vehicles |
| 8940-1 (Inv) | Karzahni
373 Parts, 2007
Catalog: Sets: BIONICLE: Warriors |
| 8557-1 (Inv) | Exo-Toa
367 Parts, 2002
Catalog: Sets: BIONICLE: Titans |
| 8998-1 (Inv) | Toa Mata Nui
366 Parts, 2009
Catalog: Sets: BIONICLE: Warriors |
| 8926-1 (Inv) | Toa Undersea Attack
348 Parts, 6 Minifigures, 2007
Catalog: Sets: BIONICLE: Playsets |
| 8769-1 (Inv) | Visorak's Gate
317 Parts, 14 Minifigures, 2005
Catalog: Sets: BIONICLE: Playsets |
| 8893-1 (Inv) | Lava Chamber Gate
306 Parts, 8 Minifigures, 2006
Catalog: Sets: BIONICLE: Playsets |
| 8954-1 (Inv) | Mazeka
301 Parts, 2008
Catalog: Sets: BIONICLE: Warriors |
| 6638-1 (Inv) | Ultimate Creatures Accessory Set (Special Edition) 300+ Pieces
2 Sets, 285 Parts, 2006
Catalog: Sets: BIONICLE: Supplemental |
| 8764-1 (Inv) | Vezon & Fenrakk
281 Parts, 2006
Catalog: Sets: BIONICLE: Titans |
| 8699-1 (Inv) | Takanuva
267 Parts, 2008
Catalog: Sets: BIONICLE: Warriors |
| 8994-1 (Inv) | Baranus V7
263 Parts, 2009
Catalog: Sets: BIONICLE: Battle Vehicles |
| 8924-1 (Inv) | Maxilos & Spinax
256 Parts, 2007
Catalog: Sets: BIONICLE: Warriors |
| 8993-1 (Inv) | Kaxium V3
251 Parts, 2009
Catalog: Sets: BIONICLE: Battle Vehicles |
| K8761-1 (Inv) | The Shadowed One (LEGO Club Members Exclusive)
238 Parts, 2005
Catalog: Sets: BIONICLE: Titans |
| 8761-1 (Inv) | Roodaka
233 Parts, 2005
Catalog: Sets: BIONICLE: Titans |
| 8595-1 (Inv) | Takua & Pewku
221 Parts, 2003
Catalog: Sets: BIONICLE: Titans |
| 40581-1 (Inv) | BIONICLE Tahu and Takua
219 Parts, 2023
Catalog: Sets: BIONICLE |
| 8548-1 (Inv) | Nui-Jaga
218 Parts, 2001
Catalog: Sets: BIONICLE: Rahi |
| 8811-1 (Inv) | Toa Lhikan & Kikanalo
214 Parts, 2004
Catalog: Sets: BIONICLE: Titans |
| 8756-1 (Inv) | Sidorak
211 Parts, 2005
Catalog: Sets: BIONICLE: Titans |
| 8755-1 (Inv) | Keetongu
203 Parts, 2005
Catalog: Sets: BIONICLE: Titans |
| 8623-1 (Inv) | Krekka
203 Parts, 2004
Catalog: Sets: BIONICLE: Titans |
| 8593-1 (Inv) | Makuta
199 Parts, 2003
Catalog: Sets: BIONICLE: Titans |
| 8596-1 (Inv) | Takanuva
199 Parts, 2003
Catalog: Sets: BIONICLE: Titans |
| 8733-1 (Inv) | Axonn
196 Parts, 2006
Catalog: Sets: BIONICLE: Titans |
| 8734-1 (Inv) | Brutaka
191 Parts, 2006
Catalog: Sets: BIONICLE: Titans |
| 71316-1 (Inv) | Umarak the Destroyer
191 Parts, 2016
Catalog: Sets: BIONICLE |
| 8925-1 (Inv) | Barraki Deepsea Patrol
189 Parts, 4 Minifigures, 2007
Catalog: Sets: BIONICLE: Playsets |
| 8991-1 (Inv) | Tuma
188 Parts, 2009
Catalog: Sets: BIONICLE: Warriors |
| 8621-1 (Inv) | Turaga Dume & Nivawk
179 Parts, 2004
Catalog: Sets: BIONICLE: Titans |
| 8625-1 (Inv) | Umbra
179 Parts, 2006
Catalog: Sets: BIONICLE: Titans |
| 8922-1 (Inv) | Gadunka
176 Parts, 2007
Catalog: Sets: BIONICLE: Warriors |